ORTHOFORGED YOUR OWN
CUSTOM ORTHOTIC LAB
Clinician Trusted
Quality
Environmentally
Sustainable
30 Days
Free Warranty
All Casting
Methods Accepted
Why ORTHOFORGED?
We assist you in delivering top-quality, custom orthotics tailored to each patient’s unique needs.
Unmatched Quality at Affordable Prices
Leveraging advanced 3D scanning technology, we ensure every orthotic is crafted with unparalleled precision while keeping costs accessible.
Tailored Comfort for Every Step
Our custom-made orthotics and prosthetics are designed to meet the unique needs of each patient, ensuring superior comfort and support.
Rapid Turn-Around Time
With cutting-edge additive manufacturing technology, we deliver high-quality orthotics faster than anyone else in the market.
Our Very Own Scanning Solution
Our easy-to-use app for iPad and iPhone delivers precise scanning and features a
seamless ordering and tracking system—all for free.
Available on Apple Store Now!
We Believe in Additive Manufacturing
- Enhanced Design Flexibility
- Rapid Production
- Reduced Waste and Cost Efficiency
Leveraging Advancing Technology to Improve Lives
O3D CushionCore Series
The ultimate orthotic designed to elevate your comfort, support, and performance. Crafted with advanced multi-density and multi-material technology, Cushion Flex combines five distinct layers of varying densities, each engineered to deliver optimal comfort and performance.
Key Features:
Multi-Density Technology: Soft top for cushioning, firm bottom for stability.
Multi-Material Construction: Soft top for comfort, rigid base for control.
Lattice Infill: Even weight distribution and shock absorption.
Full-Length Comfort: All-day support from heel to toe.
Shock-Absorptive Top Cover: Reduces impact with each step.
Flexible 3D-Printed Shell: Supports and flexes for everyday comfort.
O3D BaseLine Series
Introducing the O3D Base Line Series—an affordable orthotic that offers reliable support and comfort. Featuring a semi-flexible 3D-printed thermoplastic shell and a durable EVA top cover, it provides effective cushioning for everyday use without compromising quality.
Key Features:
Semi-Flexible Shell: Support and flexibility for comfort.
Lightweight: Minimal bulk for a barely-there feel.
EVA Top Cover: Reliable cushioning and durability.
Cost-Effective: Quality performance at an affordable price.
Precision Printing: Consistent support and perfect fit.
O3D Elite Series
The O3D Elite Series redefines orthotic design with a rigid 3D-printed poly shell for exceptional support and the world’s first 3D-printed soft top cover for comfort. Featuring extrinsic posting for stability and a low-profile design for a perfect fit, it combines cutting-edge technology with superior functionality.
Key Features:
World’s First 3D-Printed Top Cover: Innovative, soft, and precise design.
Poly Rigid Shell: Exceptional support and durability.
Extrinsic Posting: Enhances stability and alignment.
Low-Profile Design: Fits discreetly in most footwear.
Function & Comfort: Maximum support with cushioning.
Advanced 3D Printing: Tailored perfect fit.
Our Process
Using advanced 3D scanning, we create a precise digital model of your feet. Our custom orthotics, designed with innovative Multi Density Zones, provide optimal support and cushioning. After a final fitting, you'll experience improved comfort and mobility.
Scanning Patients Insoles
Our Podiatrists take a deep scan of our patients' feet & diagnose the problem they're facing. This information is then used in designing the perfect insoles for them.
Designing the Perfect Insole
Engineers at OrthoForg3D use the scan data to design the perfect insoles specifically made for their feet.
Printing the Insoles to Life
After perfecting the design for maximum comfort, the insoles are printed using our industrial 3D printers.